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Introducing Tflex™ CR910 two-part dispensable gap filler

Submitted by aliu on

Achieve high thermal conductivity and reliability in addressing large gap issues

The new Tflex™ CR910 two-part dispensable liquid gap filler provides high thermal conductivity, low thermal resistance, softness, and vertical shock and vibration resistance during assembly. Designers of automotive electronic controls, microprocessors, graphic cards, and telecom base stations often must address large device gap tolerances, yet liquid gap fillers need the reliability of gap pads. With its 9.2W/mK thermal conductivity, Tflex™ CR910 addresses those demands through its thermal properties, softness during application, and high long-term reliability.

Laird NPI dark

A two-part dispensable gap filler material offering high thermal performance benefits in filling large gaps.

Tflex CR910 packaging

High thermal performance in a soft solution

Tflex™ CR910 meets stringent industry requirements including those for vertical shock and vibration, thus minimizing compression from automated application and other thermo-mechanical stresses on components. It is an ideal thermal management solution for high power automotive electronic controls, microprocessors and graphic cards, and telecom base stations.

  • Very high thermal conductivity of 9.2W/mK
  • Can be used with a range of standard automated dispensing equipment
  • Easily reworkable and compliant; ideal for large gaps
  • Meets RoHS and REACH requirements 

 

A two-part ceramic-filled dispensable silicone gap filler for large gap applications

  • Mix ratio: 1:1, using off-the-shelve dispensing equipment
  • Flow rate at 90psa, steady state: 6g/min
  • Minimum bondline thickness: 200μm
  • Cure condition: 2 hours at 80°C, 24 hours at 23°C
  • Thermal resistance at1.5mm, 50°C, 40psi: 0.17 °C-in²/W
  • Shelf life: 6 months
  • Available in side-by-side 25cc cartridges with package fill volumes from 50cc to 600cc

 

CR910
Tflex CR910

Properties After Curing  

  • Density: 3.14 g/cc
  • Hardness: 65 Shore 00
  • Minimum bondline thickness: 200μm
  • Operating temperature range: -40°C to 180°C
  • Thermal resistance at1.5mm, 50°C, 40psi: 0.17 °C-in²/W
  • Dielectric breakdown: 10kV AC
  • UL Flammability rating: VO 

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Introducing Laird™ Steward™ MAF06 power inductors

Submitted by aliu on

Compact and versatile without compromising inductor performance

Designers can achieve power line noise suppression and desired power efficiency, compactness, extremely low DCR (Direct Current Resistance) at high rated currents, and consistent reliability using efficient MAF06 molded surface mount power inductors. New from Laird™ Steward™ MAF06 inductors feature a metal alloy-designed structure and new materials composition, highlighted by space-optimizing flat wire coils. In tight spaces, downsize to this smaller inductor with the assurance it can handle a similar rated current. Or continue using a metal alloy inductor but upgrade to our versatile MAF06 inductor and see it handle still higher currents. Small but rugged, MAF06 inductors offer a large current in a small size and are ideal for high reliability in temperature extremes (performance rated at 155°C) such as those faced in challenging ADAS, automotive safety, industrial, and high-end electronic applications.

Laird NPI dark

Achieve extremely low DCR using high current MAF06 power inductors

MAF0606 series-1

Boost performance with a small, AEC-Q200 compliant design

MAF06 inductors offer reliable performance ideal for applications including automotive engine control unit power lines, ADAS power lines, and DC-DC power lines in telecom, datacom and industrial sectors.

  • Extremely low DCR and high efficiency
  • Small, compact 7.7mm x 7.1mm x 6.1mm and 7.7mm x 7.1mm x 3.1mm
  • High rated current and soft saturation using optimized coil design and high-performance powder
  • Molded magnetic shielding with metal composite and self-shielded construction
  • High reliability with AEC-Q200 compliance

 

Suppress noise with a highly reliable design

  • Inductance range: 1uH to 15uH, inductance tested at 100KHz, 0.25V
  • Heat Rated Current (Irms) is defined based on a temperature rise of approximately 40°C without core loss (ambient temperature 25±5°C)
  • Operating temperature range: -55°C to+155°C (including self-heating temperature rise)
  • Storage temperature range (packaging conditions): -10°C to +40°C and RH 60% (MAX)

Note: Heat Rated Current (lrms) is tested on a typical PCB (printed circuit board) and a constant current is applied in still air. The temperature rise is dependent on the condition of the application system including the PCB PAD pattern, trace width, and thickness and adjacent components, etc. It is suggested that users verify the temperature rise of the component under real operation application conditions.

 

MAF0603 series-2

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Introducing Laird™ Tflex™ SF16 non-silicone based gap filler

Submitted by aliu on

Industry-leading thermal conductivity for high-performance, next-generation electronic applications

The latest addition to Laird’s family of non-silicone based gap fillers, Tflex™ SF16 delivers industry-leading 16 W/mK thermal conductivity with exceptionally low hardness. Designed to meet the demands of next-generation data center, automotive and consumer electronics applications, Tflex™ SF16 thermal gap filler provides high thermal performance without compromising component protection or reliability. Combining high conductivity with soft material properties, low oil bleed and high reliability, Laird™ Tflex™ SF16 thermal pads are well-suited for sensitive assemblies and high-density designs.

Laird NPI dark

Laird™ Tflex™ SF16 thermal gap filler: High thermal performance with exceptionally low hardness

Tflex SF16

Engineered for high-performance data center, automotive and advanced electronics applications

Tflex™ SF16 is purpose-built for applications where power density is increasing and effective thermal management is critical, including data center applications such as servers, switches, and pluggable modules, as well as automotive electronic control units and computing modules. Features include:

  • Non-silicone based formulation
  • Exceptionally low thermal resistance
  • Low hardness
  • Low oil bleed
  • Excellent surface wetting for low contact resistance
  • Naturally tacky surfaces
  • Complies with regulatory requirements including RoHS and REACH

 

Reliable, non-silicone-based thermal performance

  • Thermal conductivity: 16 W/mK
  • Density: 3.09 g/cc
  • Temperature range: -40°C to 125°C
  • Hardness (shore 00) (3 second): 40 (1mm – 5mm), 62 (0.5mm – 0.75mm)
TFLEX - multiple precut shapes

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Introducing Tflex™ HR 6.5

Submitted by aliu on

A 6.5 w/mK thermal pad with superior spring back and vibration resistance

Tflex™ HR 6.5 helps eliminate assembly compression and vibration issues. Testing of competitive gap fillers found that poor pad recovery after compression can increase thermal resistance. Mechanical stress can cause delamination and cyclic gap changes. This highly resilient, high deflection gap filler delivers 6.5 w/mK thermal conductivity. Thermal resistance showed a minimal increase after the bond line thickness was cycled 1,000 times. Tflex™ HR 6.5 retains its performance despite compression, vibration cycles, shock, or warpage.

Ensure low thermal resistance after assembly and end vibration worries

Fast spring back protects against gaps

Retain rated thermal conductivity along with low thermal resistance by implementing Tflex™ HR 6.5. This thermal pad offers resilience, high deflection force, and vibration resistance to manage thermal challenges within automotive electronics and infotainment, telecom base stations, test and measurement equipment, servers, notebooks, and portable devices. 

  • 6.5 w/mK thermal conductivity (hot disk test)
  • High resiliency; good recovery
  • Minimizes stress on components
  • Low peak residual force
  • Low outgassing and oil bleeding
  • Good elongation
Tflex HR 6.5 gap filler

Excellent pad rebound enables reusability after rework

  • Operating temperature: -50 to 150°C
  • Density: 3.2 g/cc
  • Shore hardness 50
  • 1mm to 5mm standard thicknesses are available in 0.25mm increments
  • 18" x 18" or 9" x 9" standard sheets or custom die parts are available
Tflex HR 6.5 Deflection vs Pressure chart

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Introducing SNN1055HSLV

Submitted by aliu on

A Low-Volatile Heat Curable Form-in-Place Silicone Paste for High-Speed Dispensing

Form-in-place grade SNN1055HSLV is an extremely low-volatile EMI shielding material for high-speed dispensing of ultra-small bead dimensions in applications such as optical transceivers. A silver/nickel filled, two-hour heat curable silicone paste, SNN1055HSLV offers 300 MHz to 40 GHz tight-fitting cavity-to-cavity shielding effectiveness. Besides its low volatility (CVCM<0.1%), the enclosure material’s balanced mechanical properties include low Shore hardness, low outgassing (TML<1%), low compression set, and excellent adhesion strength.

Visualize high-speed, low bead-size, form-in-place dispensing cards.

A silicone paste shielding small, delicate devices from EMI

SNN1055HSLV mitigates optical transceiver EMI and provides benefits in other data center, aerospace, automotive, and electronics applications such as mobile phones and PCs.

  • Shielding effectiveness: 300 MHz to 40 GHz, cavity-to-cavity
  • Curing: 2-hour full cure at 100°C minimum
  • Compression set: 20% at 125°C, 22 hours
  • Density: 3.0 g/cm3 (uncured); 3,6 g/cm3 (cured)
  • 55 Shore A hardness
  • Adhesion strength: >180 N/cm2
  • Low volatility (CVCM<0.1%) and low outgassing (TML<1%)
SNN1055HSLV

Design, production and storage-friendly choice for form-in-place needs

  • Operating temperature: -55 to 125°C
  • Storage temperature: -20±10°C
  • Shelf life: 6 months
Optical Transceiver

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Tputty™ 607MF Single-Part Dispensable Gap Filler

Submitted by aliu on

Rapid flow rate speeds a high thermal conductivity solution

The new Laird™ Tputty™ 607MF, a significant enhancement expanding upon the worldwide popularity of Tputty™ 607, aims to become the choice of teams needing higher material flow rates for applications in the automotive, telecom, and datacom industries. Its 105 grams-per-minute dispensing flow rate, 6.2W/mK thermal conductivity, high reliability in vertical applications, and softness reflect Laird’s capabilities in advanced, single-part dispensable gap fillers needed for the toughest cooling applications.

Introducing Tputty™ 607MF

Rapid flow, highly conductive, vertically stable gap filler

A dispensable gap filler ideal for high-speed automated application

Our new gap filler has been specially formulated to respond to today’s needs for high-speed assembly. Tputty™ 607MF's high material flow rate benefits manufacturing engineers seeking productivity improvements within assembly operations involving telecom base station components, graphic card chips, microprocessors, and high-power automotive electronic control devices. Its features include:

  • 6.2 W/mK thermal conductivity
  • Soft, ceramic-filled dispensable material with good vertical reliability and tackiness
  • Lab tested 105 g/min flow rate
  • Compatible with standard dispensing equipment
  • Thermal cycling ability
  • Easy reworking
  • Meets RoHS and REACH requirements
Tputty 607MF application3

Specifications

  • -40°C to 200°C operating temperature range
  • 6kV/mm dielectric breakdown voltage
  • Lab tested 150 μm minimum bond line thickness
  • 3.42 g/cc density
Tputty 607MF product group

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Introducing CoolZorb™-MaxZorb™

Submitted by aliu on

A silicone- and sulfur-free innovation for high-performance designs

High power, high frequency pluggable optical transceivers, co-packaged optics, next-gen graphic cards, and ADAS domain controllers are among the devices encountering performance challenges caused by rising heat, EMI, and additional potential issues. Designers can overcome these obstacles and achieve compliance using new silicone-free and sulfur-free CoolZorb™-MaxZorb. This hybrid thermal/EMI material delivers impressive thermal conductivity of 8.5W/mK, CoolZorb-MaxZorb enables enhanced electromagnetic attenuation over a 3GHz to 90GHz frequency range to suppress unwanted energy coupling, resonance, or surface currents.

Coolzorb Maxzorb on computer board

Introducing CoolZorb™-MaxZorb

A High-Performance Hybrid Thermal/EMI Absorber Material

Space-saving hybrid pad resolves a variety of design issues

Space-saving CoolZorb™-MaxZorb™ has passed critical testing which confirms it will protect powerful, sensitive components from mounting heat and radiated emission hurdles.

  • Silicone free; sulfur free*
  • Reliably high 8.5W/mK thermal conductivity
  • Superior EMI attenuation helps speed compliance
  • Passes minimal component stress testing
  • RoHS and REACH compliant

*Sulfur is non-detectable according to ICP-OES testing with the test limit of 2ppm

Coolzorb Maxzorb raw materials

Product Performance

  • Reliably high 8.5W/mK thermal conductivity
  • Attenuation: 150 dB/cm at 30 GHz; 150 dB/cm at 90 GHz
  • 55 Shore hardness @ 3 seconds; 41 Shore hardness @ 30 seconds
  • No condensation detected under strict test conditions
  • Low oil bleed

  

Attenuation Chart for Coolzorb-Maxzorb

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TYS Series Extreme Low Profile Power Inductors

Submitted by aliu on

Small, Lightweight Designs Providing Higher Current-Handling Capacity

The new AEC-Q200 qualified series of TYS 201610L, 252010L, and 252012L SMT high current, high density, low DCR power inductors become the smallest and lightest entries in the Laird™ Steward™ TYS product portfolio. Designers can select from the series’ nearly 30 surface-mount inductors, some as small as 2.0mm x 1.6mm. Their robust ferrite cores offer high saturation, ensuring reliable performance under high current conditions.

Laird Extreme Low Profile TYS Series Power Inductors.

Introducing TYS Series low profile inductors

Low profiles, higher densities, and higher current handling capabilities

Features and Applications

This micro-sized TYS series benefits ADAS and related automotive applications and more. Testing shows the series’ current-handling performance surpasses competitive inductors. Each product entry reflects wire wound construction within a magnetic shielding structure.

  • High efficiency in a highly compact size
  • Dense packages benefit from extremely small inductor dimensions and lightweight design
  • Magnetic ferrite shield structure
  • RoHS and REACH compliant

Specifications

  • Wide range of inductance selection from 0.33uH to 22uH (tested 1MHz, 1.0Vrms)
  • Saturation Current (Isat) ranging from 0.41A to 3.8A
  • Vibration and shock resistant
  • Operating temperature range -40°C~ to +125°C (including self-heating temperature rise)
  • Storage temperature range (packaging conditions) -10°C~+40°C and RH 70%(MAX.)

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