Introducing Tflex CR550

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A 5.4 W/mK thermal gap filler with high flow rate for high-speed dispensing

Transferring unwanted heat in automotive onboard chargers, control boxes, DC/DC inverters, and power modules and enabling faster dispensing, Laird™ two-part Tflex™ CR550 gap fillers meet the goals of both design and manufacturing engineers. Its lower cost, mid-range thermal conductivity, and vertical stability, help satisfy designer requirements. Tflex™ CR550 exhibits best-in-class dispensing behavior and compatibility with standard dispensing equipment.

CR550

Introducing Tflex CR550

Dispensable Tflex CR550 answers the demand for an economical high flow rate gap filler enabling faster automated applications.

Speed gap filler dispensing in automotive heat transfer scenarios

The flowability and reliability of Tflex™ CR550 make it a proven dispensable solution for large-gap and complex heat transfer challenges, providing manufacturers with cost-saving advantages.

  • Dispensable two-part ceramic filled, silicone gap filler material
  • 5.4W/mK thermal conductivity
  • Shelf life 6 months
  • High thermal and vertical reliability
  • RoHS, REACH, PEFS compliant
CR550 2

Product Performance

  • High flow rate
  • Operating temperature range: -40°C to + 200°C
  • Minimum bondline thickness: 120µm
  • Dielectric breakdown voltage: 11.9KV/mm

  

CR550 3

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Introducing Tflex™ SF4 and Tflex™ SF7

Submitted by aliu on

An expansion to Laird’s non-silicone based thermal solutions

Joining Tflex™ SF10, Laird has developed two non-silicone based TIMs – Tflex™ SF4 and Tflex™ SF7. These soft, non-silicone based gap fillers offer superior thermal performance without overstressing boards and components. Featuring 4 W/mk and 7 W/mK thermal conductivity, respectively, these gap fillers offer excellent deflection properties and extremely low thermal resistance.

Meet the Tflex™ SF family of non-silicone based gap fillers.

Soft, non-silicone based solutions for a variety of industries

With multiple thermal performance options and low thermal resistance, Tflex™ non-silicone based gap fillers are ideal for a variety of industries, including applications in data centers, automotive, telecom, military and aerospace.

  • Non-silicone based formulation
  • Multiple thermal performance options
  • Low peak and residual pressure
  • Excellent surface wetting for low contact resistance
  • Exceptionally low thermal resistance
  • UL V-0 flammability rating
Tflex SF gap fillers

An environmentally friendly thermal solution

  • RoHS and REACH compliant
  • Operating temperature range: -65°C to 150°
  • Thickness: 0.5mm-4mm
  • Custom thicknesses available upon request
  • Density: 3.1 g/cc for Tflex™ SF4 and 3.4 g/cc for Tflex™ SF7
  • Available in DF (eliminate tack from one side) and A1 (adhesive added to one side)
data center

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Introducing Tflex CR550

Submitted by aliu on

A 5.4 W/mK thermal gap filler with high flow rate for high-speed dispensing

Transferring unwanted heat in automotive onboard chargers, control boxes, DC/DC inverters, and power modules and enabling faster dispensing, Laird™ two-part Tflex™ CR550 gap fillers meet the goals of both design and manufacturing engineers. Its lower cost, mid-range thermal conductivity, and vertical stability, help satisfy designer requirements. Aiding manufacturing engineers, Tflex CR550 exhibits best-in-class dispensing behavior and compatibility with standard dispensing

product shot of the tflex cr550 product line up

Introducing Tflex CR550

Dispensable Tflex™ CR550 answers the demand for an economical high flow rate gap filler enabling faster automated applications.

Speed gap filler dispensing in automotive heat transfer scenarios

The flowability and reliability of Tflex CR550 make it a proven dispensable solution for large-gap and complex heat transfer challenges, providing manufacturers with cost-saving advantages.

  • Dispensable two-part ceramic filled, silicone gap filler material
  • 5.4W/mK thermal conductivity
  • Shelf life 6 months
  • High thermal and vertical reliability
  • RoHS, REACH, PEFS compliant
tflex cr550 and applicator

Product Performance

  • Flow rate 8g/min
  • Operating temperature range: -40°C to +200°C
  • Minimum bondline thickness: 120µm
  • Dielectric Breakdown Voltage: 11.9KV/mm
applying the cr550

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Introducing BMI-S-608

Submitted by aliu on

Extend shielding functionality and save costs

Laird’s BMI-S-608 shield frame, with its coverless, stainless-steel design, features rows of integrated contact spring fingers positioned on each inner sidewall of the four-sided shield. Traditional shield covers are unnecessary when using this new addition to Laird’s standard board level shield product line. The shield’s structure not only helps mitigate EMI but functions as an integral structural part of a manufacturer’s separate diecast/heat sink main housing. BMI-S-608’s spring fingers grasp the heat sink housing directly. This tightly integrates the heat sink directly with the PCB’s heat-sensitive components. The diecast/heat sink (lid) and spring fingers (frame) combination provides a shielding solution surrounding the PCB. Reducing required spacing between adjacent shields, making repairs easier and lowering labor costs, BMI-S-608 enables added design flexibility. Automotive/ADAS/AVS, domain and central vehicle controllers, infotainment smart boxes, instrument cluster displays, radio navigation systems, and higher power computing are among the initial applications.

Introducing BMI-S-608

Integrated and cost-saving shielding solution

Remove complexity from the thermal transfer chain

BMI-S-608 is a one-part shielding solution with current applications in the automotive sector. No top-mount cover is applied to its four-sided shield frame designed to surround heat-sensitive components. Instead, the diecast/heat sink main housing is placed directly inside the shield frame and is clasped tightly by the integrated contact spring fingers. BMI-S-608 provides cost-effective EMI shielding of components while its spring fingers create electrical contact and grounding of the diecast/heat sink. The snug fit and secure sealing of the diecast housing ensures it will retain direct, surface-to-surface contact with high thermal load integrated circuits. Features, benefits, and specifications include:

  • Enhanced design freedom involving PCB layout
  • Permits reduction in spacing between adjacent shields
  • Enables easier repairs of components 
  • Alternative to multi-component manufacturer solutions
  • Base materials: Stainless steel X10 CrNi18-8, (EN 1.4310)
  • Surface plating/finish: Pre-plated matte tin plating: 2-5 μm
  • Underlayer nickel: Minimum 1 μm
  • Superior solderability and corrosion performance
  • Version-Dimensions: Surface mount device frame 39,6mm  39,6mm  7mm
  • Operating temperature:  -40°C up to +125°C, Short-term +150°C
  • Material thickness: 0.2mm
  • Flatness/Coplanarity: Typically, <0.10mm
BMI-S-608

Markets and Selected Applications:

  • Automotive/ADAS/AVS
  • Infotainment smart boxes, Radio Navigation System, instrument cluster displays
  • Higher power computing
  • Central vehicle controllers
  • Domain controllers
     

  

BMI-S-608

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Tflex™ CR350S Thermal Gap Filler

Submitted by aliu on

An ultra-soft thermal solution for high-vibration applications

Tflex™ CR350S is a new, two-part dispensable thermal gap filler ideal for high-vibration applications, primarily due to its ultra-soft composition that meets vertical shock and vibration requirements and decreases stress on the chip. The gap filler provides a low thermal resistance and high reliability. Further, with low bonding force, it protects components during disassembly and eases rework. And, Tflex CR350S is a cure-in-place solution with a high-flow rate, two attributes making it easy to dispense and perfectly fill large gaps using a variety of equipment.

cr350s

Introducing Tflex™ CR350S

An ultra-soft, two-part dispensable gap filler

A dispensable gap filler with high reliability

Given its softness and high reliability, Tflex™ CR350S is an ideal liquid gap filler solution for applications including automotive, graphic chips, microprocessors, and telecom base stations.

  • 3.6W/mK thermal conductivity
  • 50 Shore 00 hardness
  • Easily reworkable
  • Dispensable and compliant
  • Meets ROHS and REACH requirements
cr350s

Product Performance

  • Flow rate: 19 g/min
  • Operating temperature range: -55°C to 200°C
  • Minimum bondline thickness: 85µm
  • Density: 3.16 g/cc

  

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Introducing Tgard™ TNC-6 Series Thermally Conductive Electrically Insulative Adhesive

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Eliminate the use of mechanical fasteners during assembly, add valuable design space, and ensure high reliability paired with better thermal performance with the high-temperature Laird™ Tgard™ TNC-6 Series. This new thermally conductive, electrically insulative adhesive film ends the need to manually apply screws or clips during assembly and helps to lower total cost. Tgard™ TNC-6 is a thermally conductive heat-curable film adhering power transistors to heat sinks using low lamination pressure. With strong adhesion to the surfaces, Tgard™ TNC-6 contact resistance is lowered providing superior thermal transfer.

Transfer Heat with a Simple, Self-Adhesive Solution

Tgard™ TNC-6 offers low thermal resistance for design teams while its adhesive properties eliminate cumbersome application of mechanical fasteners. It is an ideal solution for thermal transfer in applications including automotive electronics, consumer electronics, datacom, switching mode power supplies, LED lighting, power converters / inverters, E-compressors, MOSFETs, discrete insulated-gate bipolar transistors, and on-board wireless chargers.

  • Homogeneous thermally conductive silicone film provides superior thermal performance over composite, multilayer films
  • Use of an adhesive instead of fasteners enables designers to achieve tighter component spacing
  • Maintains outstanding, dielectric, and mechanical properties
Laird Tgard TNC-6

Get Consistent Thermal Performance in a High-Temperature Solution

  • 2.20 W/m-K bulk thermal conductivity
  • -45°C to 180°C operating temperature range
  • Thicknesses available: 0.25 mm (10 mil); 0.38 mm (15 mil); 0.45 mm (18 mil)
  • Dielectric breakdown voltage > 6000
  • 3 Mpa lap shear; excellent drop resistance
  • 90 shore A hardness
  • REACH and RoHS compliant
  • Storage requirement <10°C (freezing is unnecessary)
  • Shelf-life 6 months from date of manufacture when refrigerated (5°C ± 3°C)

  

Laird Tgard TNC-6

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Artificial Intelligence

Submitted by aliu on

Ensuring high performance of AI chip designs

Artificial intelligence (AI) systems and their large data sets, machine learning algorithms, and computing hardware present significant opportunities and equally huge hurdles.

AI accelerators (chips) enable the processing of vast amounts of data and perform complex computations at lightning speed. To do so they consume more power than the highest-wattage processors before them. These power levels create a larger amount of heat. A mounting concern is achieving needed cooling to efficiently eliminate excess heat.

Data Center

Cooling: A designer’s dilemma

At current AI chip wattages, many thermal interface materials do not possess the low thermal resistance needed to efficiently transfer these large heat loads. The results can be temperature spikes, slower and sometimes failing processors.  Maximizing conductive heat transfer is the goal. The challenge is heightened as device power densities increase, along with the increasing need to reduce energy costs associated with cooling.

Our thermal interface materials portfolio is growing steadily. Laird™ Tpcm™Tgrease™, and Tgel™ products offer industry-leading lowest thermal resistances addressing the challenges of the AI market. We drive for next generation performance while working to solve customers’ concerns about long-term reliability, many times collaborating on application-specific testing systems. We go all the way to ensure we are providing the best solution. Learn more today.

ai chip heat

EMI: A second serious AI design threat

As higher-powered AI chip designs emerge, a second and sometimes interrelated concern alongside heat is excessive electromagnetic interference. EMI has always plagued chips with high power densities. Now, increasingly powerful AI chips and extreme board densities worsen EMI concerns even more.

In applications such as data centers, long-term AI chip performance faces formidable obstacles. Several types of unwanted noise emanate from chips, ranging from the chip architecture itself through device verification. The threat EMI poses to AI chips casts a shadow across the PCB.

ai-chip

Address noise early

Designers creating AI chip architectures should plan to address and resolve EMI early in their development cycle. They should consider tradeoffs in early design phases. Among them are noise (such as device crosstalk), wattage, low and high frequency applications, linearity, and board density.

Laird™ solutions are the choice worldwide to stem troublesome EMI, including our short wavelength absorbers delivering reliability to meet AI’s higher frequency trends such as faster, larger bandwidth data flow. AI device designers often need wide-ranging options. One way we help is an extremely broad line of solid sheet, dispensable, and 3D thermoplastic absorber designs.

 

Customers also benefit from Laird’s world-class modeling, simulation, and predictive analytics capabilities which deliver answers leading to faster compliance and commercialization.

One emerging trend is the growing number of board design teams opting for multi-functional “all-in-one" solutions with the capability of addressing thermal and EMI challenges along with shrinking board space in a single, highly compact, and space-saving package. Learn more today.

Waves - RF - Frequency interruption
Short Description
Laird is working with AI chip design teams facing sharply elevated heat and EMI levels amid extreme design density, enabling them to resolve some of the toughest performance and reliability challenges imaginable.
Overview Type
Market

High Current MAF0606 Power Inductors

Submitted by aliu on

Compact and Versatile Without Compromising Inductor Performance

Designers can achieve power line noise suppression and desired power efficiency, compactness, extremely low DCR at high rated currents, and consistent reliability using efficient MAF0606 molded surface mount power inductors. New from Laird™ Steward™, MAF0606 inductors feature a metal alloy-designed structure and new materials composition, highlighted by space-optimizing flat wire coils. In tight spaces, downsize to this smaller inductor with the assurance it can handle a similar rated current. Or continue using a metal alloy inductor but upgrade to our versatile MAF0606 and see it handle still higher currents. Small but rugged, MAF0606 inductors offer a large current in a small size and are ideal for high reliability in temperature extremes (performance rated at 155°C) such as those faced in challenging ADAS, automotive safety, industrial, and high-end electronic applications.

High Current MAF0606 Power Inductors

Boost performance in a small size with our AEC-Q200 compliant, highly reliable design

Features and Applications

MAF0606 offers reliable performance ideal for applications including automotive engine control unit power lines, ADAS power lines, and DC-DC power lines in telecom, datacom and industrial sectors.

  • Extremely low DCR and high efficiency 
  • Small, compact, 7.4mm x 7.0mm x 6.1mm
  • High rated current and soft saturation using optimized coil design and high-performance powder
  • Molded magnetic shielding with metal composite and self-shielded construction
  • High reliability with AEC-Q200 compliance

Specifications

  • Inductance range 1uH to 15uH, inductance tested at 100KHz, 0.25V
  • Heat Rated Current (Irms) is defined based on a temperature rise of approximately 40°C without core loss (ambient temperature 25±5°C)
  • Operating temperature range: -55°C to+155° (including self-heating temperature rise)
  • Storage temperature range (packaging conditions): -10°C to +40°C and RH 60% (MAX)

Note: Heat Rated Current (lrms) is tested on a typical PCB (printed circuit board) and a constant current is applied in still air. The temperature rise is dependent on the condition of the application system including the PCB PAD pattern, trace width, and thickness and adjacent components, etc. It is suggested that users verify the temperature rise of the component under real operation application conditions.

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Reduce false positives and measurement errors

Submitted by aliu on

Lower EMI, Raise Signal Accuracy

At higher (60-90 Ghz) frequencies, signal reflections on structures around measurement equipment, radar and antennas will disturb signals and distort the side lobe of antenna patterns. Highly flexible, uniquely designed ReZorb™ S applied on any transceiver/receiver environment - from radar brackets to structures around antennas - significantly reduces reflected RF signals regardless of the angle of incidence. ReZorb™ S increases signal accuracy by lowering EMI through both insertion loss and reflection reduction. The absorber is a flexible, tunable concept enabling optimization to address frequency range. While the original version addresses 60-90 Ghz band, a 5G version of the absorber, covering 20 to 60 dB, is also available. 

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Introducing ReZorb™ S Elastomeric Absorber

Pyramidal textured silicone absorber which limits noise, EMI disturbance and antenna pattern side lobe distortion by eliminating unwanted reflections.

Slash unwanted reflection

A pure dielectric silicone absorber with no magnetic properties, ReZorb S becomes the smart choice in datacom/telecom, industrial, automotive, and military and aerospace applications because of the need to eliminate unwanted reflection and achieve optimum functionality of test boxes, measurement equipment, radars and scanners -- and ensure reliable measurement. Features and benefits include:

  • High performance; reflection loss -25dB
  • High loss
  • Compact design of 4.7mm
  • High mechanical properties -- shock and tear resistant
  • Flexible and conformable
  • Low sensitivity to dust and humidity (washable)
  • Multiple angles of incidence compliant
  • Interconnecting features for large surface assembly
  • Optional pressure-sensitive adhesive backing and dielectric protective coating
ReZorb S

Solution for sensitive mm wave applications 

  • Rezorb S and its geometry can be tuned to target a specific frequency range
  • Flammability ULV094
  • Operating temperature range: -70°C to 177°C
  • Standard thickness: 4.7mm (60-90 Ghz)
  • Standard sheets are 200x200 mm (8"x8")
  • Black color
  • Rezorb S can be mounted on a wide selection of substrate with pressure sensitive adhesive or glue

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ReZorb S

 

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RobZorb MCS/GDS

Submitted by aliu on

Apply self-levelling absorber material using robotics

Pioneering RobZorb™ MCS and GDS are flexible, high-loss, magnetically loaded, two-part dispensable absorber solutions. They are ideal for difficult-to-reach applications within a cavity where suppressing resonance is key. RobZorb™ MCS, designed for the 800 MHz to 18 GHz range, is processed through commercially available dispensing equipment handling low viscosity materials. RobZorb™ GDS is for the 18 to 40 GHz range. Both exhibit self-levelling characteristics to fill smoothly closed cavities. They become solid elastomers after curing at room or accelerated heat temperatures, creating intimate contact with substrates and thus enhancing reliability. Flexible dispensable technology thus enables low total cost of ownership, leveraging easier supply chain management, material tuning, and short cycle times benefitting medium and high-volume applications.

Introducing innovative RobZorb™ MCS and GDS dispensable cavity fill elastomeric absorbers

Automatically dispensed absorbers platform now ends the need for heavy, inexact peel-and-stick applications

Dampen cavity resonance - fast

The effectiveness of RobZorb™ MCS and GDS in dampening cavity resonance results from their high loss values with performance already proven from Eccosorb™ MCS and GDS, their popular equivalent elastomer sheet alternative. 1 to 1 switch is possible if designs allow. Suppress surface currents and creeping waves and reduce RF coupling too. These absorbers primarily serve the telecom, aerospace and defense, automotive, and industrial electronics industries. Features and benefits include:

  • High power performance
  • Self-levelling
  • High magnetic loss
  • Flammability UL94 V0
RobZorb dispensable absorber

A breakthrough dispensable material

  • Frequency range: 800 MHz to 18 GHz (RobZorb™ MCS), 18 to 40 GHz (RobZorb™ GDS)
  • Operating temperature: -50°C to 125°C
  • Hardness (Shore 000): 60
  • Ratio 1:1
  • Cure-in-place in 24 hours at room temperature or > 1 hour at 85°C
  • Shelf life: Nine months
  • Sample kits available with product, 50cc syringes, static mixer, dispensing gun. Dispensed prototypes are possible
  • Standard packaging sizes: 1 gallon can; larger sizes available
  • Dispensing application note will be available
RobZorb GDS

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